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How to solve the problem of traces and bamboo patterns on the outer layer of the fabric-covered hose
There are traces and slub patterns on the outer layer of the cloth-covered hose, which are more likely to occur in rubber materials containing neoprene. Main reasons:
- The water cloth winding pressure is insufficient and the pressure applied to the pipe body is uneven, with one side being too large and the other side being too small.
- The overlap width of the water cloth winding is too small.
- The width of the water cloth used is too large.
- The rubber material (sheet) is too cold, too hard or too viscous.
- The rubber hose vulcanizes too quickly.
Take measures:
- Apply sufficient and even pressure to the pipe body when wrapping the water cloth around it.
- When the used water cloth is reused, it should be used according to the original elastic edge of the water cloth.
- Water cloths of different widths should be selected according to the outer diameter of the hose. The overlap width of the water cloth should be 3/5-2/3 of the width of the water cloth.
- Check the new water cloth to be used. There should be no tight edges.
- Keep the ambient temperature of the work area above 18°C.
- Control the storage time of the film to be used up within 2 to 12 hours, and should not exceed 3 days. Film containing chloroprene rubber should be used up as soon as possible, otherwise the film needs to be re-released. In addition, it should be noted that the storage period of chloroprene rubber cannot be too long. , Neoprene that has exceeded its storage period should not be used for outer rubber.
- Adjust the amount of outer rubber softener to increase plasticity, and use sulfonamide post-effect accelerator to increase the flow of the rubber in the early stage of vulcanization.